EGA inaugurates largest aluminium recycling plant in the UAE

Emirates Global Aluminium (EGA), the largest industrial organisation in the United Arab Emirates outside the oil and gas sector, has officially inaugurated the nation’s largest aluminium recycling plant.

Located in Al Taweelah, this facility represents a vital milestone in EGA’s strategic expansion into low-carbon aluminium production and serves as a boost for the development of the UAE’s circular economy.

The inauguration ceremony welcomed dignitaries including Her Excellency Dr. Amna bint Abdullah Al Dahak, Minister of Climate Change and Environment, alongside Her Excellency Dr. Shaikha Salem Al Dhaheri, Secretary General of the Environment Agency - Abu Dhabi (EAD). Also in attendance were EGA’s Chairman Homaid Al Shimmari, Vice Chairman His Excellency Saeed Al Tayer, and various members of EGA’s Board and senior management.

During the event, Her Excellency Dr. Amna bint Abdullah Al Dahak emphasised the broader implications:

“Recycling is the cornerstone of the UAE’s Circular Economy Policy which aims to transform the nation into a global hub for green development by shifting from linear to circular production and consumption, enhancing resource efficiency, and minimising waste. Aluminium represents one of our greatest opportunities to drive this transition from linear to circular model of production. It is infinitely recyclable, protecting our ecosystems while fuelling a sustainable, low-carbon economy. Recycling aluminium waste requires up to 95 per cent less energy compared to producing new primary aluminium from raw ore, saving significant energy and reducing greenhouse gas emissions.”

She further added:

“Emirates Global Aluminium has been a pioneer of our nation’s industry for decades, and today, they are leading the charge as our national champion in aluminium recycling. I congratulate EGA on the strategic growth of its recycling business both here in the UAE and globally, proving that industrial leadership and climate action go hand in hand.”

Capacity and Production Details

The Al Taweelah plant has a production capacity of 185,000 tonnes per year. It processes post-consumer and some pre-consumer aluminium scrap, transforming it into low-carbon premium aluminium billets and T-bars, marketed as RevivAL. EGA also blends recycled metal with primary aluminium produced using solar power, marketed as CelestiAL-R, and with nuclear power, sold as MinimAL-R.

Historically, the majority of aluminium scrap generated within the UAE has been exported for processing outside the country. The Al Taweelah facility rectifies this by offering local capacity, positioning EGA as the largest consumer of aluminium scrap in the UAE.

Construction and Operational Timeline

Constructing the plant required four million hours of work, completed with zero injuries requiring time off. The project utilised more than 26,300 cubic metres of concrete—exceeding the volume of ten Olympic-size swimming pools—and over 4,600 metric tonnes of structural steel, equivalent to two-thirds of the iron weight of the Eiffel Tower.

Initial production commenced in February. However, final commissioning was paused following an Iranian attack on Khalifa Economic Zone Abu Dhabi on 28 March. Commissioning resumed during April, and recycled cast metal production recommenced in early May. The ramp-up to full production will take up to six months, dependent on scrap availability.

Abdulnasser Bin Kalban, Chief Executive Officer of Emirates Global Aluminium, stated:

“The inauguration of Al Taweelah recycling plant is a major milestone in EGA’s development of a global aluminium recycling business. This new plant turns aluminium waste generated in the UAE and elsewhere into new aluminium that makes modern life possible around the world. With this project, we have added a new industrial activity to EGA’s operations in the UAE, in line with Make it in the Emirates and the UAE’s Operation 300bn industrial growth strategy.”

Global Expansion

The plant is part of EGA’s global ambitions. Including a planned acquisition of an 80 per cent stake in Italian company Eco Green, EGA’s total recycling capacity exceeds 400,000 tonnes per year across the UAE, Europe, and the United States, with an additional 200,000 tonnes under development.

This follows acquisitions in Germany and the United States in 2024. EGA Leichtmetall in Germany is expanding more than six-fold, adding a second plant near Hannover with 150,000 tonnes of capacity, expected during 2028. In Minnesota, EGA Spectro Alloys completed a 65,000 tonnes expansion in 2025 and is developing a second phase to add a further 35,000 tonnes by 2027.