Fuelling UAE mega-projects with advanced wet processing
The Middle East is currently overseeing some of the world's most ambitious infrastructure developments, driving unprecedented demand for high-grade construction materials. Wet processing experts CDE have partnered with Stevin Rock to deliver two major sand and aggregates wash plants at the Al Ghail facility in the United Arab Emirates.
The Middle East is currently overseeing some of the world's most ambitious infrastructure developments, driving unprecedented demand for high-grade construction materials.
Wet processing experts CDE have partnered with Stevin Rock to deliver two major sand and aggregates wash plants at the Al Ghail facility in the United Arab Emirates. Suppliers must embrace advanced technologies to increase output without compromising quality.
The World’s largest limestone operation
Stevin Rock is one of the world's leading suppliers of rock products for the construction, marine engineering, manufacturing, and industrial sectors. With reserves exceeding 3.5 billion tonnes, the organisation boasts a production capacity of over 100 million tonnes per annum.
Operating a private harbour connected to Saqr Port, it exports throughout the GCC and to the Asia-Pacific, including:
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India
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Bangladesh
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Madagascar
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Maldives
Advanced wet processing at Al Ghail
To maintain this colossal output, Stevin Rock has turned to CDE for a state-of-the-art technological intervention. The collaboration involves deploying two wash plants designed to process a highly challenging, clay-rich crushed limestone feed at the Ras Al Khaimah site.
A 250 tonnes per hour plant is already operational, successfully enhancing the site's processing capabilities. A flagship 1,000 tonnes per hour wash plant is scheduled to be commissioned in Q3 2027. Together, these installations will guarantee the production of consistent, in-spec aggregates essential for major regional infrastructure.
Brian Howard, Group Projects Director for Stevin Rock, emphasised the strategic importance of the upgrade: ‘This project represents a significant milestone for Stevin Rock as we grow our production capacity to over 100 million tons per annum and reflects our commitment to investing in world class technologies that deliver operational excellence while supporting our long-term sustainability ambitions. We are proud to partner with CDE to deliver this ambitious, global scale project, that will set a new benchmark in sand and gravel washing, demonstrating our shared commitment to resource efficiency, reduction of waste and sustainable supply of high-quality materials for years to come.’
Fuelling the infrastructure of tomorrow
Stevin Rock's materials have historically supported iconic developments, including:
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The Burj Khalifa and Palm Jumeirah in Dubai
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Emirates Palace in Abu Dhabi
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The World Islands development
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Ras Laffan Port in Qatar, housing the largest Liquefied Natural Gas export facility on the planet
A current focus is supplying materials for Dubai's new Al Maktoum International Airport. When fully complete, it will be five times the size of Dubai International Airport, including over 400 terminal gates to handle over 260 million passengers per year.
Mr Bassem Idriss, CDE’s head of operations for the Middle East and Africa, commented: “Phase one of this mega project is currently on track to open by 2032 and Stevin Rock is one of the key suppliers that has been mobilised to help ensure these timelines are met. To sustain urgent demand for this project and others, Stevin Rock needs to produce 100 million tonnes of material over the next five years, which is no small feat.
“CDE has over 130 plants in operation in the Middle East today. Our technology has supported some of the most ambitious construction and infrastructure projects in the region and we’ve clearly demonstrated our capability to deliver at scale while maintaining quality and consistency.
“So, we’re extremely proud of the positive impact our technology has had across the UAE and how it has brought us to this moment where, in partnership with Stevin Rock, we will continue to build on that legacy by helping build the world's most technologically advanced airport.”
A commitment to regional growth
This large-scale industrial deployment also reflects broader economic and technological cooperation. Swathi Sri, Head of Territory for India, Middle East & Africa at Invest Northern Ireland, congratulated the company and said, “CDE's achievement demonstrates their technological expertise in wet processing solutions as well as the region’s appetite for new technology. The in-market team supported the company with various business development initiatives, including hosting an inward visit by Stevin Rock. We are proud of CDE Group’s ongoing success in the region and will continue to support their ambitious growth in these vibrant markets."